Parts for Trucks, Trailers & Buses
®
BUS PARTS
6
C
HARGE & START
ALTERNATORS • STARTERS • BATTERIES •
C
ables • Terminals • ConneCTors
Proven, reliable and
always innovative.
TRP
®
offers reliable
aftermarket products
that are designed
and tested to exceed
customers’ expectations
regardless of the vehicle
make, model or age.
TRP100EN-A www.trpparts.com
TRP
®
North America
750 Houser Way N.
Renton, WA 98057
www.trpparts.com
Tested. Reliable. Guaranteed.
The cross reference information in this
catalog is based upon data provided
by several industry sources and our
partners. While every attempt is made
to ensure the information presented
is accurate, we bear no liability due to
incorrect or incomplete information.
Product Availability
Due to export restrictions and market
demands, not all products are
always available in every location.
Check for availability in your area
with your local TRP
®
Distributor.
No part of this marketing material may be
reproduced in any manner without written
permission from TRP
®
North America.
ALTERNATORS
Alternators .................................. 6-5
Cross Reference For Alternators ................. 6-5
STARTERS
Starters .................................... 6-7
Cross Reference For Starters ................... 6-8
BATTERIES
Commercial Absorbed Glass Mat (AGM) Batteries .. 6-10
Dual Purpose Batteries ........................6-11
Starting Batteries ............................ 6-12
Starting Batteries (Mexico) .................... 6-15
baTTery Cables & Jumper assemblies
All-Makes Battery Cables ..................... 6-17
Positive Battery Cables ...................... 6-18
Negative Battery Cables ...................... 6-20
Bulk Battery Cable ........................... 6-22
Battery Jumper Assemblies .................... 6-23
CHARGE & START
TABLE OF CONTENTS
Charge & Start
Choosing the right replacement
part or service for your
vehicle—whether you own
one, or a eet—is one of the
most important decisions you
can make for your business.
And, with tested TRP
®
parts
it’s an easy decision.
Regardless of the make
you drive, TRP
®
quality
replacement parts are
engineered to t your truck,
trailer or bus. Choose the
parts that give you the best
value for your business. Check
them out at an approved
TRP
®
retailer near you.
6 Contents
TRP100EN-A Contents 6-3
CHARGE & STARTCHARGE & START
BATTERY KITS
Heavy-Duty Repair Kit ........................ 6-24
Heavy-Duty Repair Kit Contents ................ 6-24
Field Repair Kit ............................. 6-26
Field Repair Kit Contents ..................... 6-26
Crimping Tools .............................. 6-27
baTTery Terminals
Straight Ring Terminals ....................... 6-28
90° Ring Terminals .......................... 6-28
Elbow Ring Terminals ........................ 6-29
Cable Splices .............................. 6-29
Tapered posT ConneCTors
Straight Clamps ............................. 6-30
Elbow Clamps .............................. 6-30
Flag Clamps ............................... 6-31
Straight Clamps (Universal Compression) ........ 6-31
baTTery end proTeCTors, Tubing & aCCessories
Battery Cable Nut Caps ...................... 6-32
Straight Clamp Protectors .................... 6-32
Flag Clamp Protectors ........................ 6-32
Elbow Clamps Protectors ..................... 6-33
Battery Cable Clamps - Heat Shrink ............ 6-33
Split Loom (Convoluted Tubing) ................ 6-33
Parts for Trucks, Trailers & Buses
Quality and Value for All Makes TRPPARTS.COM
RE022 SERIES
FEATURES & BENEFITS
» 150 amps of power
» Available with J mount (RE022J) or
pad mount (RE022P)
RE555 SERIES
FEATURES & BENEFITS
» 160 amps of power
» Available with J mount (RE555J) or
pad mount (RE555P)
RE035/RE036 SERIES
FEATURES & BENEFITS
RE035
» 140 amps of power
» Available with J mount (RE035J) or
pad mount (RE035P)
» Remote sense
» Long life brushless design
RE036
» 170 amps of power
» Available with J mount (RE036J) or
pad mount (RE036P)
» Remote sense
» Long life brushless design
REK1T1
» Remote Sense Wiring Kit
ALTERNATORS
Rated for temperatures of 105°C/221°F, TRP Alternators provide an outstanding combination of power, durability and value. Each unit
is vigorously tested for quality.
ALTERNATO R S
Scan the code for more information.
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RE555RE022 RE035/RE036
ALTERNATORS
ALTERNATORS
TRP
®
heavy duty alternators are designed to meet or exceed original equipment specications.
Rigorously tested, TRP
®
Alternators can be counted upon to perform. Engineered for durability and
performance, TRP
®
Alternators will keep you powered and moving.
performance, TRP
Alternators will keep you powered and moving.
RE022 Series RE555 Series RE035/RE036 Series
Table 6-2: Alternators
Part No. Style Mount
Temperature
Rating
Amperage
Remote
Sense
Warranty Volts
RE555J
Brushed J180 105C / 221F 160 No 1 Year 12
RE555P
Brushed PAD 105C / 221F 160 No 1 Year 12
RE022J
Brushed J180 105C / 221F 150 No 1 Year 12
RE022P
Brushed PAD 105C / 221F 150 No 1 Year 12
RE035J
Brushless J180 105C / 221F 140 Yes 3 Year 12
RE035P
Brushless PAD 105C / 221F 140 Yes 3 Year 12
RE036J
Brushless J180 105C / 221F 170 Yes 3 Year 12
RE036P
Brushless PAD 105C / 221F 170 Yes 3 Year 12
CROSS REFERENCE FOR
A
LTERNATORS
Table 6-1: Cross Reference for Alternators
Part No. Mfg. Part No.
RE022J 19020310
RE022P 19020889
RE555J 110-555JH0
Part No. Mfg. Part No.
RE555P 110-555PH0
RE035J 8700016RMAN
RE035J 8600064
RE035P 8700018RMAN
RE035P 8600066
RE036J 8700046RMAN
Part No. Mfg. Part No.
RE036J 8600126
RE036P 8700047RMAN
RE036P 8600127
6 Charge & Start
TRP100EN-A Alternators 6-5
CHARGE & START
Parts for Trucks, Trailers & Buses
Quality and Value for All Makes TRPPARTS.COM
STARTERS
TRP
®
Starters provide an outstanding combination of power, durability and value.
Extensively tested, the TRP
®
Starter program features a standard straight-drive
design and an advanced gear reduction starter that is half the weight of a
traditional straight-driver starter. Each unit is factory tested.
RE39 SERIES
FEATURES & BENEFITS
» Advanced Gear Reduction design
» Standard over-crank protection
» Rotatable housing consolidates
inventory
» IMS is standard
RE42 SERIES
FEATURES & BENEFITS
» Straight Drive design
» Optional over-crank protection
(RE4275 and RE4255)
STARTERS
Scan the code for more information.
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CROSS REFERENCE
TRP
®
Description
Popular
Equivalents
Popular
Equivalents
RE4252 Starter - 42 Style 11 Tooth 10461052RMAN
RE4253 Starter - 42 Style 11 Tooth 10461053RMAN D61-6002-004
RE4255 Starter - 42 Style 11 Tooth w/ OCP 10461055RMAN
RE4275 Starter - 42 Style 11 Tooth w/ OCP 10461075RMAN
RE3908 Starter - 39 Style 11 Tooth w/ IMS & OCP 8200308
8200289, 8200290, 8300009RMAN
8300019RMAN
RE3933 Starter - 39 Style 12 Tooth w/ 46mm DIA w/ IMS & OCP 8200433 8200087
RE3934 Starter - 39 Style 12 Tooth w/ 43.5mm DIA w/ IMS & OCP 8200434 8200287, 8300008RMAN
RE39 SERIES
RE42 SERIES
6 Charge & Start
TRP100EN-A Starters 6-7
CHARGE & START
STARTERS
STARTERS
All New, Not Remanufactured!
Designed to meet or exceed original equipment specications, each unit is 100% tested
before leaving the factory.
before leaving the factory.
RE39
Series
RE42
Series
Table 6-3: Starters Chart
Part No. Teeth Rotation
Over-Crank
Protection
Volts Notes
RE3908
11 CW Yes 12 Fits Most Engines, w/ IMS
RE3934
12 CW Yes 12 MBE4000, w/ IMS
RE3933
12 CW Yes 12 Volvo, w/ IMS
RE4255
11 CW Yes 12 Same as RE4252 w/ Overcrank Protection
RE4275
11 CW Yes 12 Same as RE4253 w/ Overcrank Protection
RE4252
11 CW No 12
RE4253
11 CW No 12 D61-6002-004
Tools
See Page 6-27
See Page 6-27
Charge & Start 6
6-8 Starters
CHARGE & START
CROSS REFERENCE FOR
S
TARTERS
Table 6-4: Cross Reference for Starters
Part No. Mfg. Part No.
delCo
RE3908 8200037
RE3908 8200050
RE3908 8200081
RE3908 8200090
RE3908 8200091
RE3908 8200104
RE3908 8200210
RE3908 8200218
RE3908 8200219
RE3908 8200288
RE3908 8200289
RE3908 8200290
RE3908 8200308
RE3908 8200360
RE3908 19011500
RE3908 19011505
RE3908 19011516
RE3908 19011518
RE3908 19011521
RE3908 19011529
RE3908 19011530
RE3908 19011531
RE3908 10461777RMAN
RE3908 8300007RMAN
RE3908 8300009RMAN
RE3908 8300019RMAN
RE3908 8300020RMAN
RE3908 8300062RMAN
RE3908 8200308
RE3933 8200058
RE3933 8200081
RE3933 8200087
Part No. Mfg. Part No.
RE3933 8200182
RE3933 8200186
RE3933 8200214
RE3933 8200433
RE3933 8200469
RE3933 8200470
RE3933 8200572
RE3933 19011515
RE3933 19011517
RE3933 19011526
RE3933 8300004RMAN
RE3933 8300007RMAN
RE3933 8300015RMAN
RE3933 8300060RMAN
RE3933 8300061RMAN
RE3933 8200433
RE3934 8200082
RE3934 8200084
RE3934 8200287
RE3934 8200298
RE3934 8200329
RE3934 8200434
RE3934 19011514
RE3934 19011525
RE3934 8300008RMAN
RE3934 8300013RMAN
RE3934 8300058RMAN
RE3934 8200434
RE4252 10461052RMAN
RE4253 10461053RMAN
RE4255 10461055RMAN
RE4275 10461075RMAN
Parts for Trucks, Trailers & Buses
Quality and Value for All Makes TRPPARTS.COM
BD31S62/BD31P61
FEATURES & BENEFITS
» Latest technology
Provides best cycling and longest
life
» Acid is absorbed in the separators
Non-spillable, safer transport
» Tightly packed separators
Resistant to vibration, better
cycling than traditional battery
designs
FEATURES & BENEFITS
» Thicker plates
Provides better cycling and longer
life
» Dual sided plate pasting
Increased paste weight improves
cycle life
FEATURES & BENEFITS
» 100% calcium alloy plate.
Highest cranking capacity, longer
shelf life
» Fully framed computer cast grids.
Eliminates punctured separators,
better use of plate
» Anchor bonded
Improved vibration resistance
BA31S92 BT31S72/BT31S91
B ATTERIES
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ABSORBED GLASS MAT (AGM) DUAL PURPOSE STARTING
Charge & Start 6
6-10 Batteries
CHARGE & START
BATTERIES
CommerCial absorbed glass maT (agm) baTTeries
TRP
®
Batteries feature high-quality components
that make them dependable products that last longer.
They are tested at state-of-the-art facilities to meet
or exceed equipment specications, giving drivers
the condence that they can get the job done.
This makes TRP
®
Batteries the right choice for
truck and bus applications.
Table 6-5: AGM Batteries
Part No.
Type of
Battery
Application Group Volt CCA Terminal Type
Location of
Terminal
BA24D51
AGM Light Truck/ Van 24 12 525 Dual Top
BA27D51
AGM Truck, Ag, Industrial 27 12 580 Dual Top
BA31D81
AGM Truck 31 12 800 Dual Top
BA34P71
AGM 34 12 785 Post Top
BA4DP111
AGM Equipment 4D 12 1110 Post Top
BA65P81
AGM Auto, Light Truck 65 12 800 Post Top
BA8DP141
AGM Equipment 8D 12 1450 Post Top
BAETX14T21
AGM Motorcycle ETX14 12 220 n/a n/a
that make them dependable products that last longer.
6 Charge & Start
TRP100EN-A Batteries 6-11
CHARGE & START
dual purpose baTTeries
Table 6-6: Dual Purpose Batteries
Part No. Type of Battery Group Volt CCA Terminal Type
Location of
Terminal
BD24MD53
Dual Purpose, Deep Cycle 24M 12 550 Dual Top
BD31S71
Dual Purpose, Heavy Duty 31 12 700 Stud Top
Cables
See Page 6-17
See Page 6-17
Charge & Start 6
6-12 Batteries
CHARGE & START
STARTING BATTERIES
Table 6-7: Starting Batteries
Part No. Type of Battery Application Group Volt CCA
Terminal
Type
Location of
Terminal
BT1P61
Starting 1 12 640 Post Top
BT22FP41
Starting 22F n/a 425 Post n/a
BT22NFP31
Starting Mower/ Tractor 24F 12 345 Post Top
BT24D81
Starting Marine 24 12 800 Marine n/a
BT24FP46
Starting Marine 24F 440 Post n/a
BT24FP51
Starting Marine 24F 12 550 Post Top
BT24FP61
Starting Marine 24F 12 675 Post Top
BT24MP51
Starting Marine 24F 12 550 Post Top
BT24MP52
Starting RV/ Marine 24M 12 500 Post Top
BT24P41
Starting Light Truck/ Van 24 12 460 Post Top
BT24P45
Starting Light Truck/ Van 24 440 Post n/a
BT24P51
Starting Light Truck/ Van 24 12 550 Post Top
BT24P61
Starting Light Truck/ Van 24 12 675 Post Top
BT25P51
Starting 25 12 550 Post Top
BT26P45
Starting 26 440 Post n/a
BT26P51
Starting 26 12 540 Post Top
BT26RP46
Starting 26 440 Post n/a
BT26RP51
Starting 26R 12 540 Post Top
BT27FP71
Starting 27F 12 710 Post Top
BT27FP75
Starting 26R 710 Post n/a
BT27MP51
Starting RV/ Marine 27M 12 575 Post Top
BT27P71
Starting 27 12 710 Post Top
Part No. Type of Battery Application Group Volt CCA
Terminal
Type
Location of
Terminal
BT27P75
Starting 27 710 Post n/a
BT27P81
Starting 27 12 840 Post Top
BT30HP61
Starting 30H 12 650 Post Top
BT31P111
Starting Truck 31 12 1125 Post Top
BT31P61
Starting Truck 31 12 650 Post Top
BT31P62
Starting Truck 31 12 650 Post Top
BT31P76
Starting Truck 31 700 Post n/a
BT31P91
Starting Truck 31 12 950 Stud Top
BT31S111
Starting Truck 31 12 1125 Stud Top
BT31S61
Starting Truck 31 12 650 Stud Top
BT31S62
Starting Truck 31 12 650 Stud Top
BT31S72
Starting Truck 31 12 760 Stud Top
BT31S76
Starting Truck 31 700 Stud n/a
BT31S91
Starting Truck 31 12 950 Stud Top
BT34/78P61
Starting 34/78 12 690 Post Top/ Side
BT34/78P81
Starting 34/78 12 850 Post Top/ Side
BT34P61
Starting 34 12 690 Post Top
BT34RP61
Starting 34R 12 690 Post Top
BT35P51
Starting 35 12 550 Post Top
BT36RP61
Starting 36R6 650 Post n/a
BT3ETP51
Starting 3ET 12 500 Post Top
BT41P61
Starting 41 12 650 Post Top
BT42/58P51
Starting 42/58 12 500 Post Top
BT48P71
Starting 48 12 700 Post Top
BT4DLTP81
Starting 4DLT 12 850 Post Top
BT4DP101
Starting 4D 12 1050 Post Top
BT4DP95
Starting 4D 950 Post n/a
BT4P91
Starting 4 12 975 Post Top
BT55P51
Starting 55 12 570 Post Top
BT55P53
Starting 55 12 570 Post n/a
BT58P46
Starting 58 430 Post n/a
BT58P51
Starting 58 12 500 Post Top
BT58P52
Starting 58 12 580 Post Top
BT64P61
Starting 64 12 620 Post Top
BT65P81
Starting 65 12 875 Post Top
BT70P51
Starting 70 12 540 Post Top
6 Charge & Start
TRP100EN-A Batteries 6-13
CHARGE & START
Part No. Type of Battery Application Group Volt CCA
Terminal
Type
Location of
Terminal
BT75/86D55
Starting 75/86 550 Dual n/a
BT75P61
Starting 75 12 650 Post Top
BT75P62
Starting 75 12 690 Post Top
BT78P51
Starting 78 12 550 Post Top
BT78P61
Starting 78 12 690 Post Top
BT78P81
Starting 78 12 850 Post Top
BT8DP111
Starting 8D 12 1100 Post Top
BT8DP141
Starting 8D 12 1400 Post Top
BT8DP142
Starting Transit 8D 12 1400 Post Side
BT8DP152
Starting Transit 8D 12 1500 Post Side
BT8DS141
Starting 8D 12 1400 Post Side
BT921P01
Starting 921 12 n/a Post Top
BT921P02
Starting 921 12 n/a Post Top
BTGC2P01
Starting Golf Cart GC2 12 n/a Post Top
BTN120P91
Starting N120 12 925 Post Top
BTU1S21
Starting Mower/ Tractor U1 12 275 Stud Top
BTU1S31
Starting Lawn & Garden U1 300 Stud n/a
deep CyCle
BT27MP61
Deep Cycle 27M 12 650 Post Top
BT31D61
Deep Cycle Truck 31 12 650 Dual Top
Charge & Start 6
6-14 Batteries
CHARGE & START
STARTING BATTERIES
(m
exiCo)
Table 6-8: Starting Batteries (Mexico)
Part No. Group Volt CCA Terminal Type
BT31P75
31 12 760 Post
BT31P95
31 12 925 Post
BT31S75
31 12 760 Stud
BT31S95
31 12 925 Stud
Battery Kit
See Page 6-26
Battery Kit
6 Charge & Start
TRP100EN-A Batteries 6-15
CHARGE & START
FEATURES & BENEFITS
» Positive or negative 2/0 or 4/0
» Full array of loom available
» Maintenance-free cable
connections
» Lifetime warranty
FEATURES & BENEFITS
» Patented injection-molded ends
» Sizes to 4/0 for ground, starter,
with pigtail and jumper cables
» Superior corrosion resistance
» Easily converted to top or bottom
stack configuration
» Molded ends ensure sealed
connection
» Threaded stud design
» High-temp air-tight ends in
identifying colors
» Cable sold in bulk/reel quantity
FEATURES & BENEFITS
» Contains terminals, heat shrink,
protectors and splices
» Allows complete mobility saves
storage space
FEATURES & BENEFITS
» Contains associated terminals,
heat shrink, crimper, protectors,
bolts, cable splice, cutters and
case
» Allows for in-field cable repair
» Portable
POSITIVE, NEGATIVE, BATTERY AND JUMPER CABLES
CUSTOM CRIMP BATTERY
TERMINAL
HEAVY DUTY REPAIR KIT FIELD REPAIR KITS
B ATTERY CABL E S & KITS
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Custom make cables for trucks, buses, marine and industrial applications.
Parts for Trucks, Trailers & Buses
Quality and Value for All Makes TRPPARTS.COM
BATTERY CABLES & JUMPER ASSEMBLIES
all-makes baTTery Cables
• Patented injection molded end for maintenance free cable connections.
• Universal end for crimping custom length cables.
Table 6-9: All-Makes Battery Cables
Part No. Description Length
BC2002
2/0 Gauge Cable - Positive–Red 4'
BC2000
2/0 Gauge Cable - Positive–Red 8'
BC2003
2/0 Gauge Cable - Positive–Red 12'
BC2004
2/0 Gauge Cable - Positive–Red 16'
BC2005
4/0 Gauge Cable - Positive–Red 4'
BC2006
4/0 Gauge Cable - Positive–Red 8'
BC2009
4/0 Gauge Cable - Positive–Red 12'
MS2010
4/0 Gauge Cable - Positive–Red 16'
BC2013
2/0 Gauge Cable - Negative–Black 4'
BC2012
2/0 Gauge Cable - Negative–Black 8'
BC2015
2/0 Gauge Cable - Negative–Black 12'
BC2016
2/0 Gauge Cable - Negative–Black 16'
BC2017
4/0 Gauge Cable - Negative–Black 4'
BC2018
4/0 Gauge Cable - Negative–Black 8'
BC2021
4/0 Gauge Cable - Negative–Black 12'
MS2022
4/0 Gauge Cable - Negative–Black 16'
BC3048
2/0 Gauge Cable w/ 45" pigtails - Positive–Red 4'
BC3096
2/0 Gauge Cable w/ 45" pigtails - Positive–Red 8'
BC4048
2/0 Gauge Cable w/ 45" pigtails - Negative–Black 4'
BC4096
2/0 Gauge Cable w/ 45" pigtails - Negative–Black 8'
Note: The stripped cable end is for illustration purposes only. Actual universal cable end will not come pre-stripped.
Accessories
See Page 6-32
Accessories
See Page 6-32
6 Charge & Start
TRP100EN-A Battery Cables & Jumper Assemblies 6-17
CHARGE & START
posiTive baTTery Cables
Table 6-10: Positive Battery Cables
TRP Gauge Length
End 1
Conguration
End 2
Conguration
End 2 Ring
Diameter
BC1250
2/O 55" Molded End Threaded Stud 90° Ring 1/2"
BC1262
2/O 59" Molded End Threaded Stud 90° Ring 1/2"
BC1274
2/O 63" Molded End Threaded Stud 90° Ring 1/2"
BC1286
2/O 67" Molded End Threaded Stud 90° Ring 1/2"
BC1298
2/O 71" Molded End Threaded Stud 90° Ring 1/2"
BC1310
2/O 75" Molded End Threaded Stud 90° Ring 1/2"
BC1322
2/O 79" Molded End Threaded Stud 90° Ring 1/2"
BC1326
4/O 63" Molded End Threaded Stud 90° Ring 1/2"
BC1334
2/O 83" Molded End Threaded Stud 90° Ring 1/2"
BC1338
4/O 67" Molded End Threaded Stud 90° Ring 1/2"
BC1346
2/O 87" Molded End Threaded Stud 90° Ring 1/2"
BC1350
4/O 71" Molded End Threaded Stud 90° Ring 1/2"
BC1358
2/O 91" Molded End Threaded Stud 90° Ring 1/2"
BC1362
4/O 75" Molded End Threaded Stud 90° Ring 1/2"
BC1370
2/O 94" Molded End Threaded Stud 90° Ring 1/2"
BC1374
4/O 79" Molded End Threaded Stud 90° Ring 1/2"
BC1379
2/O 98" Molded End Threaded Stud 90° Ring 1/2"
BC1386
4/O 83" Molded End Threaded Stud 90° Ring 1/2"
BC1394
2/O 102" Molded End Threaded Stud 90° Ring 1/2"
BC1398
4/O 87" Molded End Threaded Stud 90° Ring 1/2"
BC1403
2/O 106" Molded End Threaded Stud 90° Ring 1/2"
BC1410
4/O 91" Molded End Threaded Stud 90° Ring 1/2"
BC1415
2/O 110" Molded End Threaded Stud 90° Ring 1/2"
BC1427
2/O 114" Molded End Threaded Stud 90° Ring 1/2"
BC1439
2/O 118" Molded End Threaded Stud 90° Ring 1/2"
Charge & Start 6
6-18 Battery Cables & Jumper Assemblies
CHARGE & START
TRP Gauge Length
End 1
Conguration
End 2
Conguration
End 2 Ring
Diameter
BC1463
2/O 126" Molded End Threaded Stud 90° Ring 1/2"
BC1487
2/O 134" Molded End Threaded Stud 90° Ring 1/2"
BC1491
4/O 118" Molded End Threaded Stud 90° Ring 1/2"
BC1499
2/O 138" Molded End Threaded Stud 90° Ring 1/2"
BC1515
4/O 126" Molded End Threaded Stud 90° Ring 1/2"
BC1539
4/O 134" Molded End Threaded Stud 90° Ring 1/2"
BC1551
4/O 138" Molded End Threaded Stud 90° Ring 1/2"
BC1563
4/O 142" Molded End Threaded Stud 90° Ring 1/2"
BC1575
4/O 146" Molded End Threaded Stud 90° Ring 1/2"
BC1587
4/O 150" Molded End Threaded Stud 90° Ring 1/2"
BC1608
4/O 157" Molded End Threaded Stud 90° Ring 1/2"
BC1620
4/O 161" Molded End Threaded Stud 90° Ring 1/2"
BC16441
4/O 169" Molded End Threaded Stud 90° Ring 1/2"
BC1656
4/O 173" Molded End Threaded Stud 90° Ring 1/2"
BC1680
4/O 181" Molded End Threaded Stud 90° Ring 1/2"
BC1704
4/O 189" Molded End Threaded Stud 90° Ring 1/2"
BC1736
4/O 200" Molded End Threaded Stud 90° Ring 1/2"
6 Charge & Start
TRP100EN-A Battery Cables & Jumper Assemblies 6-19
CHARGE & START
negaTive baTTery Cables
Table 6-11: Negative Battery Cables
Part No. Cable Gauge Length
End 1
Conguration
End 2
Conguration
End
2 Ring Diameter
BC1050
2/0 14" Molded End Threaded Stud Flat Ring 3/8"
BC1167
2/0 45" Molded End Threaded Stud Flat Ring 1/2"
BC1182
2/0 50" Molded End Threaded Stud Flat Ring 1/2"
BC1197
2/0 55" Molded End Threaded Stud Flat Ring 1/2"
BC1212
2/0 60" Molded End Threaded Stud Flat Ring 1/2"
BC1227
2/0 65" Molded End Threaded Stud Flat Ring 1/2"
BC1242
4/0 70" Molded End Threaded Stud Flat Ring 1/2"
BC1257
2/0 75" Molded End Threaded Stud Flat Ring 1/2"
BC12571
4/0 75" Molded End Threaded Stud Flat Ring 1/2"
BC1272
4/0 80" Molded End Threaded Stud Flat Ring 1/2"
BC1273
2/0 31" Molded End Threaded Stud Flat Ring 1/2"
BC1280
2/0 80" Molded End Threaded Stud Flat Ring 1/2"
BC1282
2/0 35" Molded End Threaded Stud Flat Ring 1/2"
BC1287
2/0 85" Molded End Threaded Stud Flat Ring 1/2"
BC12871
4/0 85" Molded End Threaded Stud Flat Ring 1/2"
BC1302
4/0 90" Molded End Threaded Stud Flat Ring 1/2"
BC1310
2/0 90" Molded End Threaded Stud Flat Ring 1/2"
BC1317
4/0 95" Molded End Threaded Stud Flat Ring 1/2"
BC1332
2/0 100" Molded End Threaded Stud Flat Ring 1/2"
BC1362
2/0 110" Molded End Threaded Stud Flat Ring 1/2"
BC13623
4/0 110" Molded End Threaded Stud Flat Ring 1/2"
BC1392
2/0 120" Molded End Threaded Stud Flat Ring 1/2"
BC13921
4/0 120" Molded End Threaded Stud Flat Ring 1/2"
BC1422
2/0 130" Molded End Threaded Stud Flat Ring 1/2"
BC1452
4/0 140" Molded End Threaded Stud Flat Ring 1/2"
BC1482
2/0 150" Molded End Threaded Stud Flat Ring 1/2"
Charge & Start 6
6-20 Battery Cables & Jumper Assemblies
CHARGE & START
Part No. Cable Gauge Length
End 1
Conguration
End 2
Conguration
End
2 Ring Diameter
BC1512
2/0 160" Molded End Threaded Stud Flat Ring 1/2"
BC1602
2/0 190" Molded End Threaded Stud Flat Ring 1/2"
BC1611
4/0 126" Molded End Threaded Stud Flat Ring 1/2"
BC1632
4/0 200" Molded End Threaded Stud Flat Ring 1/2"
BC1636
4/0 220" Molded End Threaded Stud Flat Ring 1/2"
BC1636
4/0 220" Molded End Threaded Stud Flat Ring 1/2"
BC1727
2/0 25" Molded End Threaded Stud Flat Ring 3/8"
MS1242
2/0 70" Molded End Threaded Stud Flat Ring 1/2"
MS1422
4/0 130" Molded End Threaded Stud Flat Ring 1/2"
MS1452
2/0 140" Molded End Threaded Stud Flat Ring 1/2"
MS1482
4/0 150" Molded End Threaded Stud Flat Ring 1/2"
MS15121
4/0 160" Molded End Threaded Stud Flat Ring 1/2"
MS1542
4/0 170" Molded End Threaded Stud Flat Ring 1/2"
MS1572
4/0 180" Molded End Threaded Stud Flat Ring 1/2"
MS1602
4/0 190" Molded End Threaded Stud Flat Ring 1/2"
6 Charge & Start
TRP100EN-A Battery Cables & Jumper Assemblies 6-21
CHARGE & START
BULK BATTERY CABLE
• SGT: Cable is Thermoplastic insulated (PVC upper temp rating: 220° F/104° C).
• SGX: Cable is cross-linked (X) polyethylene insulated; same
insulation thickness as SGT (PVC upper temp rating: 227° F/ 108° C).
Table 6-12: Bulk Battery Cable
Part No. Description Gauge Color
BC1004
Bulk Battery Cable - 250' 1/0 SGT Black
BC1030
Bulk Battery Cable - 250' 4/0 SGT Black
BC1200
Bulk Battery Cable - 25' 2/0 SGT Black
BC1203
Bulk Battery Cable - 25' 4/0 SGT Black
BC1205
Bulk Battery Cable - 25' 3/0 SGT Black
BC1206
Bulk Battery Cable - 25' 1/0 SGT Black
BC1207
Bulk Battery Cable - 250' 3/0 SGT Black
BC1501
Bulk Battery Cable - 500' 1/0 SGX Flexstrand Black
BC1507
Bulk Battery Cable - 500' 1/0 SGX Flexstrand Red
Charge & Start 6
6-22 Battery Cables & Jumper Assemblies
CHARGE & START
Battery Jumper assemBlies
Table 6-13: Battery Jumper Assemblies
Part No. Gauge Length Polarity
Ends 1 & 2
Conguration
Pigtail
Gauge Length End
BC1044 1/0
8" Positive Molded End Threaded Stud n/a n/a n/a
BC1052 1/0
8" Negative Molded End Threaded Stud n/a n/a n/a
BC1062 1/0
14" Positive Molded End Threaded Stud n/a n/a n/a
BC1070 4/0
7" Negative Molded End Threaded Stud n/a n/a n/a
BC1114 2/0
7" Positive Molded End Threaded Stud n/a n/a n/a
BC1118 2/0
7" Positive Molded End Threaded Stud 6" 12" Snap-On
BC1190 4/0
7" Positive Molded End Threaded Stud n/a n/a n/a
BC1202 2/0
6" Negative Molded End Threaded Stud 6" 12" Snap-On
BC1206 2/0
7" Negative Molded End Threaded Stud n/a n/a n/a
BC2858 1/0
8" Negative Molded End Threaded Stud 8" 24" Snap-On
MS1040 1/0
8" Positive Molded End Threaded Stud 4" 45" 1/4" Ring
MS1070 1/0
14" Negative Molded End Threaded Stud n/a n/a n/a
6 Charge & Start
TRP100EN-A Battery Cables & Jumper Assemblies 6-23
Charge & Start
BATTERY KITS
Heavy-duTy repair kiT
Table 6-14: Heavy-Duty Repair Kit
Part No. Description Qty.
MS1501
Heavy Duty Repair Kit with Crimping Tools (See Crimping Tools) 1
Heavy-duTy repair kiT ConTenTs
Table 6-15: Heavy-Duty Repair Kit Contents
Part No. Description
Qty.
Item Per Kit
Qty.
Ordered Separately
BC1601
Splice - 2/0 Battery Cable 5 5
BC1604
Splice - 4/0 Battery Cable 5 5
MS1506
Stripper - Cable 1 1
MS1509
Crimper - HexCrimp 1 1
MS1515
Cutter - 9" 1 1
MS1524
Case - Steel Carrying - Fleet Kit 1 1 1
MS1551
Heat Shrink - Black 8 10
MS1554
Heat Shrink - Red 8 10
MS1557
Protector - Clamp Black 2 5
Charge & Start 6
6-24 Battery Kits
CHARGE & START
Part No. Description
Qty.
Item Per Kit
Qty.
Ordered Separately
MS1561
Protector - Clamp Red 2 5
MS1564
Protector - Starter Red 2 5
MS1567
Protector - Starter Black 2 5
TM1527
Terminal - 2/0 Negative Straight Clamp 2 5
TM1530
Terminal - 2/0 Positive Straight Clamp 2 5
TM1533
Terminal - 4/0 Negative Straight Clamp 2 5
TM1536
Terminal - 4/0 Positive Straight Clamp 2 5
TM1569
Bolt - Battery Terminal 1 10
TM1572
Terminal - Lug 2/0 3/8" 2 5
TM1575
Terminal - Lug 2/0 1/2" 2 5
TM1581
Terminal - Lug 4/0 3/8" 2 5
TM1583
Terminal - Lug 4/0 1/2" 2 5
TM1589
Terminal - 2/0 Starter Left Elbow 2 5
TM1592
Terminal - 4/0 Starter Left Elbow 2 5
TM1595
Terminal - 2/0 Starter Right Elbow 2 5
TM1598
Terminal - 4/0 Starter Right Elbow 2 5
6 Charge & Start
TRP100EN-A Battery Kits 6-25
CHARGE & START
Field repair kiT
Table 6-16: Battery Kit
Part No. Description Qty.
MS1503
Field Kit with Crimping Tools (See Crimping Tools) 1
Field repair kiT ConTenTs
Table 6-17: Battery Kit Contents
Part No. Description
Qty.
Item Per Kit
Qty.
Ordered Separately
BC1601
Splice - 2/0 Battery Cable 5 5
BC1604
Splice - 4/0 Battery Cable 5 5
MS1506
Stripper - Cable 1 1
MS1509
Crimper - HexCrimp 1 1
MS1515
Cutter - 9" 1 1
MS1524
Case - Steel Carrying - Fleet Kit 1 1
MS1551
Heat Shrink - Black 8 10
MS1554
Heat Shrink - Red 8 10
MS1557
Protector - Clamp Black 2 5
T
Charge & Start 6
6-26 Battery Kits
CHARGE & START
Part No. Description
Qty.
Item Per Kit
Qty.
Ordered Separately
MS1561
Protector - Clamp Red 2 5
MS1564
Protector - Starter Red 2 5
MS1567
Protector - Starter Black 2 5
TM1527
Terminal - 2/0 Negative Straight Clamp 2 5
TM1530
Terminal - 2/0 Positive Straight Clamp 2 5
TM1533
Terminal - 4/0 Negative Straight Clamp 2 5
TM1536
Terminal - 4/0 Positive Straight Clamp 2 5
TM1569
Bolt - Battery Terminal 10 10
TM1572
Terminal - Lug 2/0 3/8" 2 5
TM1575
Terminal - Lug 2/0 1/2" 2 5
TM1581
Terminal - Lug 4/0 3/8" 2 5
TM1583
Terminal - Lug 4/0 1/2" 2 5
TM1589
Terminal - 2/0 Starter Left Elbow 2 5
TM1592
Terminal - 4/0 Starter Left Elbow 2 5
TM1595
Terminal - 2/0 Starter Right Elbow 2 5
TM1598
Terminal - 4/0 Starter Right Elbow 2 5
Crimping Tools
Table 6-18: Battery Tools
Part No. Description
MS1506
Stripper
MS1509
Crimper - HexCrimp
MS1515
Cutter
MS1509
MS1506
MS1515
6 Charge & Start
TRP100EN-A Battery Kits 6-27
CHARGE & START
BATTERY TERMINALS
sTraigHT ring Terminals
Table 6-19: Battery Terminals - Straight Ring Terminals
Part No. Description Gauge Ring Terminal Diameter Pack Qty.
TM1623
Straight Ring Terminal, 1/0, 1/4" Diameter 1/0 1/4" 5
TM1626
Straight Ring Terminal, 1/0, 3/8" Diameter 1/0 3/8" 5
TM1629
Straight Ring Terminal, 1/0, 1/2" Diameter 1/0 1/2" 5
TM1632
Straight Ring Terminal, 2/0, 1/4" Diameter 2/0 1/4" 5
TM1575
Straight Ring Terminal, 2/0, 1/2" Diameter 2/0 1/2" 5
TM1579
Straight Ring Terminal, 3/0, 1/4" Diameter 3/0 1/4" 1
TM1580
Straight Ring Terminal, 3/0, 3/8" Diameter 3/0 3/8" 1
TM1584
Straight Ring Terminal, 3/0, 1/2" Diameter 3/0 1/2" 1
TM1635
Straight Ring Terminal, 4/0, 1/4" Diameter 4/0 1/4" 5
TM1581
Straight Ring Terminal, 4/0, 3/8" Diameter 4/0 3/8" 5
TM1583
Straight Ring Terminal, 4/0, 1/2" Diameter 4/0 1/2" 5
90° ring Terminals
Table 6-20: Battery Terminals - 90° Ring Terminals
Part No. Description Gauge
Ring Terminal
Diameter
Pack Qty.
TM1638
90° Ring Terminal, 2/0, 3/8" Diameter 2/0 3/8" 5
TM1578
90° Ring Terminal, 2/0, 1/2" Diameter 2/0 1/2" 5
TM1582
90° Ring Terminal, 3/0, 3/8" Diameter 3/0 3/8" 5
TM1585
90° Ring Terminal, 3/0, 1/2" Diameter 3/0 1/2" 5
TM1641
90° Ring Terminal, 4/0, 3/8" Diameter 4/0 3/8" 5
TM1586
90° Ring Terminal, 4/0, 1/2" Diameter 4/0 1/2" 5
Charge & Start 6
6-28 Battery Terminals
CHARGE & START
elbow ring Terminals
Table 6-21: Battery Cable Elbow Ring Terminals
Part No. Description
Ring
Dia.
Terminal Flag
Orientation
Pack
Qty.
TM1595
Elbow Ring Terminal - 3/8" Diameter - Right Terminal Flag Orientation 3/8" Right 5
TM1589
Elbow Ring Terminal - 3/8" Diameter - Left Terminal Flag Orientation 3/8" Left 5
TM1591
Elbow Ring Terminal - 1/2" Diameter - Right Terminal Flag Orientation 1/2" Right 5
MS1587
Elbow Ring Terminal - 1/2" Diameter - Left Terminal Flag Orientation 1/2" Left 5
TM1596
Elbow Ring Terminal - 3/8" Diameter - Right Terminal Flag Orientation 3/8" Right 1
TM1590
Elbow Ring Terminal - 3/8" Diameter - Left Terminal Flag Orientation 3/8" Left 1
TM1599
Elbow Ring Terminal - 1/2" Diameter - Right Terminal Flag Orientation 1/2" Right 5
TM1588
Elbow Ring Terminal - 1/2" Diameter - Left Terminal Flag Orientation 1/2" Left 1
TM1598
Elbow Ring Terminal - 3/8" Diameter - Right Terminal Flag Orientation 3/8" Right 5
TM1592
Elbow Ring Terminal - 3/8" Diameter - Left Terminal Flag Orientation 3/8" Left 5
TM1600
Elbow Ring Terminal - 1/2" Diameter - Right Terminal Flag Orientation 1/2" Right 1
TM1593
Elbow Ring Terminal - 1/2" Diameter - Left Terminal Flag Orientation 1/2" Left 5
Cable spliCes
Table 6-22: Battery Cable Splices
Part No. Description Gauge Pack Qty.
BC1644
Cable Splice - 1/0 1/0 5
BC1601
Cable Splice - 2/0 2/0 5
BC1602
Cable Splice - 3/0 3/0 1
BC1604
Cable Splice - 4/0 4/0 5
6 Charge & Start
TRP100EN-A Battery Terminals 6-29
CHARGE & START
TAPERED POST CONNECTORS
sTraigHT Clamps
Table 6-23: Tapered Post Connectors - Straight Clamps
Part No. Description Gauge Color Pack Qty.
TM1530
Straight Clamp, 2/0, Positive Polarity 2/0 Red 5
TM1527
Straight Clamp, 2/0, Negative Polarity 2/0 Black 5
TM1532
Straight Clamp, 3/0, Positive Polarity 3/0 Red 1
TM1531
Straight Clamp, 3/0, Negative Polarity 3/0 Black 1
TM1536
Straight Clamp, 4/0, Positive Polarity 4/0 Red 5
TM1533
Straight Clamp, 4/0, Negative Polarity 4/0 Black 5
elbow Clamps
Table 6-24: Tapered Post Connectors - Elbow Clamps
Part
Number
Description Gauge Color Orientation Pack Qty.
TM1650
Elbow Clamp, 2/0, Positive, Right Orientation 2/0 Red Right 5
TM1647
Elbow Clamp, 2/0, Negative, Right Orientation 2/0 Black Right 5
TM1656
Elbow Clamp, 2/0, Positive, Left Orientation 2/0 Red Left 5
TM1653
Elbow Clamp, 2/0, Negative, Left Orientation 2/0 Black Left 5
TM1662
Elbow Clamp, 4/0, Negative, Right Orientation 4/0 Black Right 5
Charge & Start 6
6-30 Tapered Post Connectors
CHARGE & START
Flag Clamps
Table 6-25: Tapered Post Connectors - Flag Clamps
Part No. Description Gauge Color Pack Qty.
TM1539
Flag Clamp, 2/0, Positive 2/0 Red 5
TM1542
Flag Clamp, 2/0, Negative 2/0 Black 5
TM1545
Flag Clamp, 4/0, Positive 3/0 Red 5
TM1548
Flag Clamp, 4/0, Negative 3/0 Black 5
STRAIGHT Clamps (universal Compression)
Table 6-26: Tapered Post Connectors - Straight Clamps (Universal Compression)
Part No. Description Gauge Application Pack Qty.
TM1696
Straight Clamp Universal Compression, 2/0 2/0 Universal 5
TM1699
Straight Clamp Universal Compression, 4/0 3/0 Universal 5
6 Charge & Start
TRP100EN-A Tapered Post Connectors 6-31
CHARGE & START
BATTERY END PROTECTORS, TUBING & ACCESSORIES
baTTery Cable nuT Caps
Table 6-27: Battery End Protectors, Tubing & Accessories - Battery Cable Nut Caps
Part No. Description Gauge Polarity Color
Pack
Qty.
BC6924
Battery Cable Nut Cap, 1/0 - 4/0, Positive, Red 1/0 – 4/0 Positive Red 1
BC6911
Battery Cable Nut Cap, 1/0 - 4/0, Negative, Black 1/0 – 4/0 Negative Black 1
sTraigHT Clamp proTeCTors
Table 6-28: Battery End Protectors, Tubing & Accessories - Straight Clamp Protectors
Part No. Description Gauge Color
Pack
Qty.
MS1561
Straight Clamp Protector, 1/0 - 2/0, Red 1/0 – 2/0 Red 5
MS1557
Straight Clamp Protector, 1/0 - 2/0, Black 1/0 – 2/0 Black 5
Flag Clamp proTeCTors
Table 6-29: Battery End Protectors, Tubing & Accessories - Flag Clamp Protectors
Part No. Description Gauge Color
Pack
Qty.
MS1685
Flag Clamp Protector, 1/0 - 2/0, Red 1/0 – 2/0 Red 25
MS1683
Flag Clamp Protector, 1/0 - 2/0, Black 1/0 – 2/0 Black 25
Heavy duTy sTarTer proTeCTors
Table 6-30: Battery End Protectors, Tubing & Accessories - Heavy Duty Clamp Protectors
Part No. Description Gauge Color
Pack
Qty.
MS1564
Heavy Duty Starter Protector, 1/0 - 2/0, Red 1/0 – 2/0 Red 5
MS1567
Heavy Duty Starter Protector, 1/0 - 2/0, Black 1/0 – 2/0 Black 5
Charge & Start 6
6-32 Battery End Protectors, Tubing & Accessories
CHARGE & START
elbow Clamps proTeCTors
Table 6-31: Battery End Protectors, Tubing & Accessories - Elbow Clamp Protectors
Part No. Gauge Color Orientation Pack Qty.
MS1680
1/0 – 2/0 Red Right 5
MS1674
1/0 – 2/0 Red Left 5
MS1677
1/0 – 2/0 Black Right 5
MS1671
1/0 – 2/0 Black Left 5
baTTery Cable Clamps - HeaT sHrink
Table 6-32: Battery End Protectors, Tubing & Accessories - Cable Clamp Heat Shrink
Part No. Description Gauge Color Pack Qty.
MS1554
Battery Cable End - Heat Shrink, 1/0 - 4/0, Red 1/0 – 4/0 Red 10
MS1551
Battery Cable End - Heat Shrink, 1/0 - 4/0, Black 1/0 – 4/0 Black 10
spliT loom (ConvoluTed Tubing)
Table 6-33: Battery End Protectors, Tubing & Accessories - Split Loom (Convoluted Tubing)
Part No. Description
Inside
Diam.
Package Length
MS1519
Split Loom, 1/4" Inside Diameter, EZ-pull box, 100' 1/4" EZ-pull box 100'
MS1522
Split Loom, 3/8" Inside Diameter, EZ-pull box, 100' 3/8" EZ-pull box 100'
MS1525
Split Loom, 1/2" Inside Diameter, EZ-pull box, 100' 1/2" EZ-pull box 100'
MS1528
Split Loom, 5/8" Inside Diameter, EZ-pull box, 100' 5/8" EZ-pull box 100'
MS1531
Split Loom, 3/4" Inside Diameter, EZ-pull box, 100' 3/4" EZ-pull box 100'
MS1534
Split Loom, 1" Inside Diameter, EZ-pull box, 50' 1" EZ-pull box 50'
MS1338
Split Loom, 1-1/4" Inside Diameter, Bulk, 250' 1-1/4" Bulk 250'
6 Charge & Start
TRP100EN-A Battery End Protectors, Tubing & Accessories 6-33
CHARGE & START
Notes 6
6-34 Notes
CHARGE & START
Notes
N
OTES
6 Notes
TRP100EN-A Notes 6-35
CHARGE & START
Notes
NOTES
